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Rubber Switch Push Button Factory

Custom Rubber Appliance Button Parts Manufacturers

Home appliance rubber accessories are made of high-quality rubber materials and undergo strict processing to ensure they have good wear resistance, high-temperature resistance, and aging resistance. Even under long-term use and high-frequency friction, it can maintain its original elasticity and shape and is not easily deformed or damaged, providing long-lasting and stable support for your home appliances. In modern home appliances, switch buttons are key components that control the startup, shutdown, and adjustment functions of the device. Among them, rubber switch buttons are widely used in various home appliances due to their unique materials and properties.

About
Qidong Yifang Sealing Technology Co., Ltd.
Qidong Yifang Sealing Technology Co., Ltd. is China Custom Rubber Appliance Button Parts Manufacturers and Rubber Switch Push Button factory, established in May 2017. Its predecessor was Qidong Fuqiang Rubber and Plastic Products Factory. Established in April 1999, it is a professional enterprise engaged in the production, research and development, and sales of rubber products. Its products include electric tool accessories, pipeline seals, and automotive hardware accessories, and are exported to countries such as Japan and Russia. The company continuously expands its business, is committed to pursuing the optimization of the supply chain, and establishes long-term and stable partnerships with our suppliers and customers, ensuring steady annual sales growth. The company's annual output value is about 100 million yuan. We offer Rubber Push Button for sale.
The factory of Yifang Sealing Technology is located at No. 6 Yangsha Road, Chengbei Industrial Park, Huilong Town, Qidong City, Jiangsu Province. It currently has a construction area of over 13000 square meters, fixed assets of nearly 80 million yuan, and more than 180 employees. Through nearly 20 years of development, it has a complete set of advanced testing equipment, fully automatic upper auxiliary machine mixing system, intelligent mold library, intelligent vulcanization workshop, and other advanced instruments and equipment, as well as workshops, The investment and use of these devices further ensure the stability and consistency of product quality, reflecting that quality is the life of billions of people. The company has always adhered to the quality policy of "quality as the life of the enterprise, high quality and efficiency" and "customer focus, continuous improvement", emphasizing detail management as the principle and lean production as the means, and establishing a complete quality management and control system.
The company has strong technical strength and has cooperated with numerous domestic universities and research institutions in industry, academia, and research. It has obtained three invention patents and more than thirty utility model patents. Yifang passed the IS09001 and LATF16949 international standard quality system certifications in 2018, and was awarded the National High tech Enterprise in 2019. In 2022, it obtained specialized, refined, and innovative products, and has successively obtained the Nantong Standard Enterprise and the Nantong Famous Trademark.
As the unremitting pursuit of Yifang people, Yifang Sealing Technology will make due contributions to the industry with more advanced technology, higher quality products, and more perfect services, by becoming the most competitive supplier of rubber products in China and setting a benchmark in the industry.
Certificate Of Honor
  • A pickup device for injection molded products and a pickup method thereof
  • Governing Unit 2023-2028
  • High wear-resistant fluorine rubber formula and preparation method thereof
  • Intellectual property management system certification certificate
  • Jiangsu Province Specialized, Special and New Small and Medium-sized Enterprises 2022-2025
  • Member unit of the National Four Good Chamber of Commerce
  • Quarterly Performance Award
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Home Appliances Rubber Parts Industry knowledge

How is the dosage of various compounding agents (such as vulcanizers, accelerators, fillers, etc.) determined in the production formula of household appliance rubber accessories?

In the production process of household appliance rubber accessories, the precise design of the formula is crucial, which is directly related to the final performance of the product, including wear resistance, high temperature resistance, aging resistance, elasticity and shape stability. As a company with a strong R&D team and advanced testing equipment, we are well aware of the importance of determining the dosage of various compounding agents (such as vulcanizers, accelerators, fillers, etc.) in the formula. This is not only a science, but also a combination of art and experience.
In the formulation design stage, the basic principle we follow is ""performance first, reasonable cost, and environmental protection standards"". This means that we must first ensure that rubber accessories can meet the stringent requirements of household appliance products, such as wear resistance, high temperature resistance, aging resistance, etc.; secondly, under the premise of ensuring performance, try to optimize costs and improve market competitiveness; finally, the selection and dosage of all raw materials must meet environmental protection standards to ensure the green and sustainable production process.
Selection and dosage of compounding agents
1. Vulcanizing agent
Vulcanizing agent is a key ingredient in rubber formula, which determines the degree of cross-linking of rubber and directly affects the strength, hardness and heat resistance of the product. We use highly efficient and low-toxic vulcanizing agents such as peroxides and sulfur, and determine the optimal dosage through precise experiments. This process involves a large number of laboratory tests, including vulcanization curve analysis, to determine the optimal vulcanization time and temperature, as well as the dosage of vulcanizing agent. Our chemical analysis laboratory is equipped with advanced vulcanizers that can monitor various parameters in the vulcanization process in real time to ensure the accuracy and stability of the formula.
2. Accelerator
Accelerators are used to accelerate the vulcanization reaction, shorten the vulcanization cycle, and improve production efficiency. Different types of accelerators have different effects on the vulcanization rate and cross-linking structure. We select the most suitable accelerator combination according to the type of rubber substrate and the target performance, and accurately adjust its dosage through small-scale and pilot-scale amplification steps. Using the most advanced testing equipment in the industry, such as infrared spectrometers and electron microscopes, we can deeply analyze the structural changes of rubber molecules to ensure that the amount of accelerator can meet production needs without causing problems of over-vulcanization or under-vulcanization.
3. Fillers
Fillers can not only reduce production costs, but also improve the physical properties of rubber, such as hardness, wear resistance and thermal stability. We select inorganic or organic fillers with high dispersibility and low oil absorption, such as calcium carbonate, diatomaceous earth, carbon black, etc., and evenly disperse them in the rubber matrix through advanced mixing technology. The amount of filler must be strictly calculated and optimized to ensure sufficient filling amount to improve performance, while avoiding excessive filling amount that causes processing difficulties or performance degradation. Our R&D team uses computer simulation technology to predict material properties under different filling amounts, combined with experimental verification to ensure the scientific nature of the formula design.
After preliminarily determining the amount of each compounding agent, we conduct multiple rounds of formula optimization experiments. By changing the amount of a single or multiple compounding agents, observe their specific effects on rubber properties, such as hardness changes, tensile strength, tear strength, thermal aging properties, etc. Our laboratory is equipped with comprehensive physical performance testing equipment, such as universal material testing machines, thermal aging chambers, etc., which can comprehensively evaluate the various performance indicators of rubber accessories.
We also focus on the verification of practical applications. The optimized formula is made into samples and simulated tests of home appliance products are carried out, such as durability test, temperature resistance test, waterproof test, etc. of switch buttons, to ensure that the products can meet the strict requirements of customers in actual use. Our annual production capacity reaches 200 million pieces, which can quickly respond to customer needs and conduct final verification before large-scale production to ensure that the formula is stable and reliable.
In the process of formula design and compounding agent selection, we always put environmental protection and sustainable development first. Non-toxic, recyclable or biodegradable raw materials are preferred to reduce the impact on the environment. At the same time, we continue to optimize the production process, reduce energy consumption and waste emissions, and strive to achieve green production.
The determination of the amount of compounding agents in the formula of home appliance rubber parts is a complex and delicate process, which relies on scientific experimental design, advanced testing technology and rich practical experience. As a company with a strong R&D team and advanced testing equipment, we rely on our deep technical accumulation and innovative spirit to continuously break through technical barriers and provide customers with high-performance, environmentally friendly and reliable home appliance rubber accessories solutions.